DESIGN EFFICIENCY AND EARLY COST ESTIMATION OF DUAL-FUNCTION WASTE CHOPPER MACHINE THROUGH DFMA APPROACH

Authors

  • Moh. W. Rohmatuka Engineering Design & Manufacture Study Program, Department of Mechanical Engineering, Politeknik Perkapalan Negeri Surabaya
  • Anda Iviana Juniani Shipbuilding Institute of Polytechnic Surabaya
  • Putu Dana Karningsih Department of Industrial System and Engineering, Institut Teknologi Sepuluh Nopember
  • Rizal Indrawan Engineering Design & Manufacture Study Program, Department of Mechanical Engineering, Politeknik Perkapalan Negeri Surabaya

##plugins.pubIds.doi.readerDisplayName##:

https://doi.org/10.51804/jiso.v7i2.54-61

Keywords:

Design for Manufacture and Assembly (DFMA), Product Redesign, design efficiency, Dual-Function Waste Crushing Machine

Abstract

ABSTRAK
Design for Manufacture and Assembly (DFMA) adalah metodologi yang diakui secara luas yang mengoptimalkan desain produk untuk mempercepat proses manufaktur dan perakitan. DFMA dapat menghasilkan penghematan biaya yang signifikan, peningkatan kualitas, dan mempersingkat waktu ke pasar dengan mempertimbangkan kemampuan manufaktur dan persyaratan perakitan sejak awal pengembangan produk. Dalam tinjauan mini ini, kita akan membahas prinsip dan manfaat utama DFMA dan penerapannya pada praktik manufaktur modern. Artikel ini juga menunjukkan penerapan metode DFMA pada Mesin Penghancur Limbah Fungsi Ganda untuk menganalisis kemampuan perakitan dan kemampuan manufakturnya. Dengan menerapkan metode DFMA, insinyur dan desainer dapat mengoptimalkan kemampuan manufaktur dan perakitan produk yang didesain ulang, menghasilkan peningkatan efisiensi, kualitas, dan kepuasan pelanggan. Ulasan ringkas ini berfungsi sebagai referensi untuk memahami konsep utama dan manfaat penggunaan metode DFMA dalam mendesain ulang produk. Dengan mengadopsi prinsip-prinsip DFMA, produsen dapat secara signifikan meningkatkan kemampuan manufaktur dan efisiensi perakitan produk, meningkatkan daya saing pasar.

ABSTRACT

Design for Manufacture and Assembly (DFMA) is a widely recognized methodology that optimizes product design to expedite manufacturing and assembly processes. DFMA can result in significant cost savings, enhanced quality, and a shortened time-to-market by contemplating manufacturability and assembly requirements from the outset of product development. In this mini-review, we will discuss the DFMA's main principles and benefits and its applicability to modern manufacturing practices. This article also demonstrates the implementation of DFMA methods on a Dual-Function Waste Crushing Machine to analyze its assembly ability and manufacturability. By applying the DFMA method, engineers and designers can optimize the manufacturing capabilities and assembly of the redesigned products, resulting in improved efficiency, quality, and customer satisfaction. This concise review serves as a reference to understand the main concepts and benefits of using the DFMA method in redesigning products. By adopting DFMA principles, manufacturers can significantly improve manufacturing capabilities and product assembly efficiency, increasing market competitiveness.

 

 

Author Biography

Anda Iviana Juniani, Shipbuilding Institute of Polytechnic Surabaya

Anda Iviana Juniani is currently a doctoral student at the Department of Industrial and System Engineering in Institut Teknologi Sepuluh Nopember (ITS) in Surabaya, Indonesia. She holds a Master's degree in Quality Management and Manufacture of Industrial Engineering Department from ITS and works as a lecturer at Design & Manufacture Engineering of Shipbuilding Institute of Polytechnic Surabaya. She is a student member of the IEOM Society. Her areas of research interest are design for manufacturing, reliability, safety and risk management.

References

Benabdellah, A. C., Bouhaddou, I., & Benghabrit, O. (2019). A systematic review of design for X techniques from 1980 to 2018: Concepts, applications, and perspectives. Internatinal Journal Adv. Manufacture Technology, 102, 3473–3502.

Bin Ahmad, M. N., Arep, H., Ain Maidin, N., Rahman, M. H., & Wahid, M. K. (2018). Reducing Product Cost by Implementing DFMA Methodology—Lucas Hull: A Case Study. ESTEEM Acad J., 14, 12–23.

Boothroyd, G. (1994). Product design for manufacture and assembly. In Computer-Aided Design (Vol. 26, Issue 7). https://doi.org/10.1016/0010-4485(94)90082-5

Borchani, M. F., Hammadi, M., Ben Yahia, N., & Choley, J. (2019). Integrating model-based system engineering with set-based concurrent engineering principles for reliability and manufacturability analysis of mechatronic products. Concurr. Eng., 27, 80–94.

Dochibhatla, S. V. S., Bhattacharya, M., & Morkos, B. (2019). DETC2017-68126 Evaluating Assembly Design Ef?ciency: A Comparison between Lucas and Boothroyd-Dewhurst methods. Proceedings of the International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, 1–20.

Harlaka, A., Naiju, C. D., Janardhanan, M. N., & Nielsen, I. (2016). Redesign of an in-market food processor for manufacturing cost reduction using DFMA methodology. Prod. Manuf. Res., 4, 209–227.

Juniani, A. I., Singgih, M. L., & Karningsih, P. D. (2022). Design for Manufacturing, Assembly, and Reliability: An Integrated Framework for Product Redesign and Innovation. Designs, 6(5). https://doi.org/10.3390/designs6050088

Juniani, A. I., Wibisono, F., Kurniawan, B. W., Indrawan, R., Hamzah, F., Sidi, P., ... & Ardliana, T. (2024). CAD-BASED 3D PRINTING EDUCATION TO ENHANCE THE COMPETENCE OF VOCATIONAL STUDENTS OF SMK BABAT LAMONGAN. Sawala: Jurnal pengabdian Masyarakat Pembangunan Sosial, Desa dan Masyarakat, 5(1), 94-100.

Juniani, A. I., Singgih, M. L., & Karningsih, P. D. (2021, September). Design for Manufacturing, Assembly and Reliability on Product Redesign: Literature Review and Research Direction. In 2nd Asia Pasific Conference on Industrial Engineering and Operations Management (pp. 218-231).

Kuo, T. C., Huang, S. H., & Zhang, H. C. (2001). Design for manufacture and design for ‘X’: Concepts, applications, and perspectives. Comut. Ind. Eng., 41, 241–260.

Parsaei, H. R. (1993). Concurrent Engineering: Contemporary Issues and Modern Design Tools,. Springer Science Business Media.

R. Aj. Nuriyati Arini Dewi, M. M. (2021). Efektivitas Pencacahan Sampah Plastik Sebagai Upaya Mengurangi Timbulan Sampah Di Kec. Kalianget Kab. Sumenep Dalam Aspek Teknis Dan Ekonomi. Teknik Lingkungan, 2, 87–92.

Setiawan, T. A., Juniani, A. I., Purnomo, D. A., Rinanto, N., & Faruq, H. N. (2023). HOW TO UTILIZE AUTODESK FUSION 360 THAT REINFORCES PRODUCT REDESIGN SIMULATION? JISO: Journal of Industrial and Systems Optimization, 6(1), 48-54.

Sholeh, A., Juniani, A. I., & Devi, Y. N. (2017). Analisis dan Perancangan Sepeda Statis untuk Rehabilitasi Penderita Stroke. In Proceedings Conference on Design Manufacture Engineering and its Application (Vol. 1, No. 1, pp. 011-016).

Downloads

Published

2024-12-30